RED MAN AVIATION
ENGINES
Enhancing your Aircrafts performance or meeting unique specifications, our team delivers precision-engineered solutions to match your needs. Quality and innovation are at the heart of everything we do.
Red Man Aviation specializes in building quality and precision aircraft engines. Our fully equipped facility manages everything from minor repairs to complete engine overhauls, ensuring every detail meets the highest standards. With a robust inventory of new and used parts, we can swiftly supply what you need, minimizing downtime. Additionally, we offer engine removal, replacement, and on-wing repairs, all customized fit your specific requirements.
ENGINE OVERHAULS
We take pride in delivering top-quality firewall-forward engine overhauls that meet the highest standards of precision and performance. Our engine overhaul process includes a meticulous cleaning and inspection of all components, ensuring they meet or exceed safety and operational requirements. We also professionally paint engine mounts to enhance both durability and aesthetics.
In-house, our skilled technicians handle repairs and powder coating of engine baffles, restoring them to peak condition with exceptional attention to detail. To ensure optimal engine cooling and performance, we install brand-new baffle seals as part of the process. From start to finish, every step of our overhaul is executed with the expertise and dedication that make Red Man Aviation a trusted name in aircraft maintenance.
PRECISION
Engine shop
Structural modifications are essential for enhancing the safety, performance, and longevity of the aircraft, ensuring it meets evolving aviation standards and operational demands. At Red Man Aviation, we understand the critical nature of these modifications and stay up to date with all certifications, requirements, and industry best practices. Our experienced team is equipped to perform these repairs with precision, adhering to approved guidelines to maintain the integrity and airworthiness of your Aerostar. Trust us to keep your aircraft flying safely and efficiently.
Initial Inspection and Engine Removal
The process begins with an engine inspection to identify issues. Records ensure compliance, and once cleared, engine is removed to prevent.
Disassembly and Documentation
The engine is disassembled into components like cylinders and pistons. Each part is tagged for tracking, with notes taken for proper reassembly and identifying abnormalities.
Cleaning and Inspection
Components are cleaned using ultrasonic methods. Nondestructive testing detects, while dimensional inspections ensure manufacturer tolerances.
Repair or Replacement of Components
Worn components found during inspection are repaired or. Cylinders may be honed, valves and seats ground for a tight seal, and bearings, seals, and gaskets replaced during overhauls.
Crankshaft and Camshaft Reconditioning
The crankshaft and camshaft are inspected for wear, cracks, or imbalance. If necessary, the crankshaft is polished, reground, or replaced. Camshafts are also repaired or replaced to ensure proper timing and smooth operation.
Cylinder Overhaul
Cylinders are vital engine parts. They can be honed replaced, and new piston rings are fitted.ves are tested, and the assembly is balanced for performance.
Balancing and Assembly of Major Components
Balancing the engine's components reduces vibration and improves efficiency, with precise assembly, torque, and safety wiring ensuring performance and reliability.
Testing of Accessories
We inspect and service essential accessories like magnetos and fuel pumps. We ensure fuel and oil systems operate, replacing filters as needed. Your vehicle's performance is our priority!
Final Engine Assembly
Once all components are overhauled and inspected, the engine is reassembled following the manufacturer’s service manual and industry best practices. Special attention is given to torque specifications, sealing, and alignment during the final assembly to ensure optimal performance.
Testing and Run-In Procedures
The overhauled engine is tested on a certified stand. This includes a "run-in" to seat piston rings, performance checks for output and oil pressure, and leak tests for seal security. Adjustments optimize performance.
Final Inspection & Documentation
After testing, the engine is thoroughly inspected once more to confirm compliance with all manufacturer and FAA requirements. Detailed documentation is prepared, including overhaul reports, test results, and any applicable certifications. The engine logbook is updated with all relevant information.
Engine Reinstallation and Post-Installation Testing
The overhauled engine is reinstalled and tested for proper integration. Once cleared, it ensures reliability, safety, and performance in aviation standards.
Join us at Red Man Aviation as we sit down with legendary engine builder John Doll, a highly respected name in the aviation community. In this video, John takes us through a Lycoming O-540 engine that’s currently on the stand, walking us through the details of the meticulous process required to prepare it for installation.
​
At Red Man Aviation, we believe in the art of quality and precision. commitment to building, modifying, and repairing airplane engines ensures that every flight is powered by excellence. Trust us to elevate your aviation experience, where every detail matters and safety our top priority. Quality and precision every time—it's not just our promise; it's our passion.